SOLUTION

The initial on-site investigations revealed widespread problems with the integrity of many of the 40,000 ceiling panels, all of which were subsequently removed. Further assessment revealed areas of poor consolidation and voiding in the concrete dome, as well as performance concerns with the roofing. In response, WJE initiated a massive, round-the-clock assessment and restoration design of the dome.

WJE initially performed close-up inspections and laboratory testing of the ceiling panels. After the concrete shell of the dome was exposed, WJE proceeded with a series of tests and evaluations to determine the extent and nature of voiding and consolidation deficiencies in the concrete shell. WJE performed nondestructive testing of the concrete, such as reflective ultrasonics and infrared thermography to survey the entire dome from the interior. Anomalous areas identified by infrared in the 5- to 18-inch-thick shell were evaluated with further techniques, including impact echo, exploratory openings and core sampling.

WJE designed structural repairs for the dome consisting of shotcrete to restore structural integrity, as well as a corrosion protection system to protect steel reinforcement. Additionally, WJE designed both a new replacement roof and a new acoustical ceiling system. WJE developed a fast-track repair scheme so that the stadium could be reopened in early November for Seahawks football games and other planned events.